Application / Sensitive bar testing


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About Sensitive bar testing

Application fields

  • Production type: very high quality bars and seamless tubes
  • Materials: round black or bright steel (ferromagnetic); rolled, straightened or sand blasted
  • Diameter: 10-140 mm (0.39-5.51 in)
  • Production line: offline (single bars and tubes)
Technical data
  • Inspection speed: up to 3 m/s (9.84 ft/s) depending on the test piece diameter
  • Defect resolution: 0.1 mm or better
  • Defect length: 15 mm or more (0.59 in)
  • Sorting classes: S0 (good), S1 (repairable), S2 (scrap)
  • Display: 8-channel
  • Acoustic emission: 83 dB(A) at 1800 rpm without test piece (distance 1 m).
  • Weight (rotating unit): 600 kg (1323 lb)
 
As a producer of black or bright metal bars, you are confronted with customer demands for high quality products ??? and for good reason, since semi-finished products are often used in safety critical parts for public transport, automobiles, construction, etc.
The NOVAFLUX flux leakage system can help you find cracks reliably and reduce scrap and material expenses effectively. It detects cracks as small as 0.1 mm in depth.

Reated Projects

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  • Inspection: Continuous inspection using encircling coil
  • Wire characteristics: Diameters down to 0.05 mm; tungsten, molybdenum, etc.
  • Production line: Drawing and rewinding lines

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  • Input control: Identification of bad quality rolled wire (drawing lines for thick wire)
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Rotational testing

  • Products tested: All seamless products that are round or off-round
  • Production types: Straightening lines, continuous drawing lines, offline final inspection
  • Inspectio

Butt weld detection

Butt weld detection

Butt welds cannot be identified by simple detectors such as the light barrier or proximity switch. The EDDYSENSOR locates the butt weld using eddy current t